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Maize Flakes Dryer

Maize Flakes Dryer

1 INR/Unit

Product Details:

  • Function Type Drying
  • Speed Mode Variable
  • Heating Method Hot Air Circulation
  • Phase Three Phase
  • Automation Grade Automatic
  • Features Low Maintenance, Uniform Drying, Energy Efficient
  • Noise Level < 85 dB
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Maize Flakes Dryer Price And Quantity

  • 1 INR/Unit
  • 1 Unit

Maize Flakes Dryer Product Specifications

  • Low Maintenance, Uniform Drying, Energy Efficient
  • Stainless Steel
  • < 85 dB
  • Silver / Metallic
  • Electric
  • 12-18 kW
  • Drying Maize Flakes
  • Rectangular
  • Up to 120C
  • 500-1000 kg/h
  • Continuous Conveyor Type
  • 1300 kg
  • 50-60 Hz
  • Belt Conveyor
  • Industrial Dryer
  • Yes
  • Variable
  • 3600 x 1200 x 2250 mm
  • Hot Air Circulation
  • Drying
  • Automatic
  • Floor Mounted
  • PLC (Programmable Logic Controller)
  • Three Phase
  • 380-440 V
  • Yes
  • Consistent Drying, Low Power Consumption
  • Flakes Dryer
  • Stainless Steel

Product Description

The requirement of the drying of the product needs the varied temperature and the air flow rate for the optimum drying. As the moisture content of the material changes its drying characteristics changes. Similarly due to the presence of moisture the drying air temperature also changes.


Typically on a belt dryer, the drying air should.


pass through the material for the effective drying.


Moreover of the drying air direction is changed


alternatively from top and bottom, thus uniform


drying is obtained in the moving bed on a


conveyor.


There are number of belts handling the material. So depending on the requirements, the height of the material on the bed can be changed effectively by changing the belt speed.


The re-use of the exhaust from one zone to the next zone can also be used to get the energy saving by using the full drying potential of the air.


Thus the same dryer can be used for the large application for the varied products.


One of the salient feature is the existence of the individual fans in each zone. This make it very effective for the best drying performance.


With the option provided for independent speed control for each belts and the controls for the supply & exhaust of heat from each zone, the vast opportunity is existing for the best drying performance for all types of the material.



Superior Drying Performance

With a capacity of 500-1000 kg/h, the Maize Flakes Dryer ensures fast and precise drying of grains. The axial fan forced hot air system maintains consistent airflow and uniform temperature distribution, reducing moisture from 35-40% at inlet to just 1.5-2% at outlet within 20-40 minutes. This efficiency helps preserve the quality and texture of your maize flakes and breakfast cereals, enhancing overall product value.


Quality Engineering and Automation

Engineered for demanding industrial environments, the dryer features durable stainless steel construction and computerized PLC control for hassle-free operation. The automated cleaning system and belt conveyor feeding minimize labor and ensure continuous workflow. Overload protection and emergency stop safeguards provide added security, making it a reliable solution for exporters, manufacturers, and suppliers.


Energy Efficient and Low Maintenance Solution

Operating on three-phase electric power with low power consumption (12-18 kW), the dryer runs efficiently while keeping operational costs in check. Its robust design supports regular industrial use and demands minimal maintenance. The automatic cleaning function and energy-saving features work together to reduce downtime and maintain consistent high-quality drying standards.

FAQ's of Maize Flakes Dryer:


Q: How does the Maize Flakes Dryer achieve uniform drying?

A: The dryer uses hot air circulation powered by axial fans, combined with adjustable airflow and belt conveyor feeding. This system evenly distributes heat and air, maintaining consistent moisture removal across every tray for uniform drying results.

Q: What safety features are included in the Maize Flakes Dryer?

A: This machine includes built-in overload protection and an emergency stop button, ensuring operational safety. These features protect both the equipment and operators during industrial drying processes.

Q: When should the automatic cleaning system be used?

A: The automatic cleaning system is designed for regular use, typically after batches or whenever residue builds up on trays and internal surfaces. This ensures hygiene and consistent drying quality with minimal manual intervention.

Q: Where is the Maize Flakes Dryer best installed?

A: The dryer is designed for floor-mounted installation in industrial settings, such as processing plants and cereal factories. Its dimensions (3600 x 1200 x 2250 mm) make it suitable for spacious facilities that handle bulk maize or corn flakes production.

Q: What maize flakes moisture levels does this dryer handle?

A: The dryer efficiently processes maize flakes with an inlet moisture range of 35-40%, reducing moisture content to between 1.5-2% at the outlet, preserving product texture and extending shelf life.

Q: What are the main benefits of using this dryer for large-scale cereal production?

A: The Maize Flakes Dryer offers fast, consistent drying, energy efficiency, automated operation, low maintenance, and enhanced safety. These features optimize production output and maintain high product quality, supporting exporters, manufacturers, and suppliers in the cereal industry.

Q: How is the drying process controlled and monitored?

A: A programmable logic controller (PLC) manages all operational aspects, including temperature, airflow, drying time, and cleaning cycles. The computerized system enables precise adjustments and continuous monitoring for optimal drying performance.

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